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Axial Internal-Combustion EnginesAlso known as barrel engines |
Gallery opened June 2008More on Duke engine (contemporary) |
CONTENTS OF THIS PAGE
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An axial or barrel engine has multiple cylinders arranged around and parallel to a central shaft, like the chambers in the cylinder of a revolver. The piston thrust is usually converted to rotary motion by a swashplate or Z-crank mechanism. The claimed advantages for this engine format were low frontal area (important for powering aeroplanes) very good balance and great compactness. On the downside there were major problems with the swashplate or wobble-plate mechanisms, and access for maintenance was poor. The axial IC engine was an obvious development of the Axial Steam Engine. No axial IC engines have achieved any sustained success.
AXIAL ENGINE TECHNOLOGY
Wobble-plates and swash-plates are not the same thing:
Left: A wobble plate motor wobbling. |
Left: A swash plate motor swashing. |
A variation on the swashplate engine is the cam-plate engine, in which the plate is not a flat surface, but is given a sinusoidal contour. The pistons can now be made to move back and forth twice or more during one rotation of the main shaft, giving more firing strokes and potentially increasing the power output of an engine of a given size. See The Dynacam Engine below.
There is a whole gallery of non-axial cam engines just around the corner from here.
An engine expert speaks:
'Such cylinder arrangements have serious disadvantages with regard to accessibility and mounting structure, which would make them undesirable for most services even if a reliable mechanism could be developed. There is no likelihood of such engines becoming important competitors to the conventional types.'
(Quote from The Internal-Combustion Engine in Theory and Practice by Charles Fayette Taylor, 2nd edition, pub MIT press 1985. This book is a standard work on the subject of IC engines)
While I hesitate to argue with Charles Taylor, I don't see his point about accessibility and mounting structures. Accessibility for adjustments with the engine running would of course be a challenge with one of the rotating-barrel types; doing a compression test would be a most interesting procedure. The doubt about the reliability of wobble & swash mechanisms is more telling. However, I don't doubt that if we really needed axial engines with long-term reliability for some reason, the problem could be solved.
There have been some unconventional engines which have used wobble-plates but are in different galleries of the Museum because they have even more unusual features. One example is: The Selwood-Hughes Engine which had toroidal cylinders.
THE SMALLBONE AXIAL ENGINE: 1906
Left: The Smallbone axial engine patent: US 821,546 of 22nd May 1906. |
THE LAMPLOUGH AXIAL ENGINE: 1910
This engine is rather obscure. The image below appears on the Net as 'Lamplough's rotary engine' without any mention of the word 'axial'. It is only a rotary engine in that the engine and propellor rotate while the crankshaft is fixed; it has no relation to Wankel-type rotary engines. The trail is confused by a conventional radial 6-cylinder rotary aero engine that was built and exhibited by Lamplough; that suggests that this was also intended to be an aero engine.
Left: The Lamplough Axial Engine: 1910 |
This image is clearly a drawing. I have seen a very similiar image entitled 'Positive explosion turbine' (!) but that too looked very much like a pen-and-wash drawing. Currently, it is not clear if the engine was actually built or not.
Lamplough & Son Ltd were based at the Albany Works, at Willesden Junction in North-West London; the company was founded in 1899.
Left: The Lamplough Axial Engine: 1910 |
These sections show a four-cylinder two-stroke engine with eight opposed pistons, but it seems that two of the four cylinders (those without fins) are pumping cylinders that compress the charge for the power cylinders. This does not sound as if it would give a good power/weight ratio. A gear-driven magneto is fitted at the left end of the engine; since this does not appear to rotate with the main body of the engine, it is not clear how the electricity was routed to the spark plugs whizzing round.
Having only the drawing above to go on, I consulted the redoubtable Bill Todd, and he said:
'It's not a wobbler, it's a swashplate/cam engine. At each end of the cylinders, two pairs of con-rods push on a rocker pivoting about the axis F. Each rocker has tapered rollers (C) running in a flattened V groove cam/swashplate (D) at its end of a fixed hollow shaft. The whole cylinder assembly rotates, breathing through the hollow shaft.'
Note the eccentric visible in the top left drawing. I though this might be someting to do with ensuring accurate swashing, (see the Redrup engines for more on this) but Bill says:
'The eccentric controls the pumping cylinders input valve timing (but may also control scavenge timing - hard to see from the drawing)'
Left: The Lamplough Axial Engine animated |
Bill has decoded the valve operation as follows:
The fuel/air mix enters throught the central shaft from the left. (magneto end) where it escapes into the central distribution chamber.
As the power pistons close together on a compression stroke, the pumping pistons are retracting, drawing the mix into the pump cylinder via the ports in the lower right input chamber. The pumping cylinder (at the bottom) is divided in two parts connected only by ports in the pump-cylinder sleeve
On the power stroke, the pump compresses the mix, via left side ports, into the lower left transfer chamber and up to the cylinders transfer ring, ready for the left piston to open the transfer ports.
At the bottom of the power stroke the main transfer ports (upper left) and exhaust ports open and allow the fresh mix to scavenge the cylinder through the exhaust holes (upper right).
Left: The Lamplough Axial Engine animated |
There is a sketchy Wikipedia page for Frederick Lamplough who appears to be the relevant man; it says he was British. Bill did some more searching, and so did I. Fred Lamplough was a prolific inventor with 30+ patents. His first patent, for an automatic drain valve, (US 515,294) was filed in January 1893, when he was living in New York. He had apparently moved back to England from the USA by 1899, as he filed a UK patent in Feb 1899. His last US patent (US 1,765,167) was filed in 1926; it related to 'Conversion Of Heavy Hydrocarbon Oils Into Light Hydrocarbon Oils Or Spirits'. There are more biographical details in Grace's Guide.
The patent most relevant to this engine appears to be US 979,971 of 1910 'Two-cycle internal-combustion motor' which describes a 2-stroke engine with separate pumping and power cylinders, though it is not an axial engine. US 859,501. of 1907 describes what is essentially a Diesel injector.
Bill concludes:
'Interesting to see his patents are referenced in some patents filed in 2010. He seems to have been an important contributor to the pumped two stroke engine.'
Left: The Lamplough Axial Engine: 1910 |
THE MACOMBER AXIAL ENGINE: 1911
The first IC axial engine the indefatigable staff of the Museum have tracked down that was definitely constructed and put into use are the five and seven-cylinder rotating-barrel wobble-plate engines designed by Walter G Macomber. The ball joints between the connecting rods and the plate make it clear that it is of the wobble-plate persuasion.
Left: The Macomber Axial Engine: 1911. |
Left: The Macomber Axial Engine: (7-cylinder version) publicity material. |
- MODEL 'A'
- HORSE POWER-- 50-60 Brake
- SPEED-- 800 to 1400 Revolutions per minute
- CYLINDERS-- Seven
- BORE-- 4 1-4 inch.
- STROKE-- Variable, 4 1-4 inch Maximum
- AIR COOLED-- Guaranteed not to overheat.
- VALVES-- Very large. Set in head, operated from single cam sleeve on main shaft. Four cycle movement.
- IGNITION-- High tension Bosch Magneto. No wiring.
- CARBURETOR-- Special. Injection system to order only.
- OILING SYSTEM-- Absolutely positive. Self contained, automatic without a moving part.
- BEARINGS-- D. W. F. and New Departure Ball Bearings throughout.
- GREATEST EXTERNAL DIAMETER-- 19 inches.
- LENGTH OF SHAFT-- 34 inches. Six inches allowed for attachment of propeller.
- WEIGHT-- 250 lbs. complete with above equipment.
- PRICE-- $2000.00 F. O. B. Los Angeles.
- TERMS-- 25% cash with order; Balance C. O. D., or sight draft with bill of lading.
This list raises one or two questions. 'Positive lubrication' implies pumped pressure lubrication, and it is not easy to see how that could be done without a pump having some moving parts. It is also difficult to see how fuel injection would have worked, if this means an injector on the cylinder head or in the inlet port.
How many engines were built and sold is currently unknown. It is recorded that it made at least one successful flight in May 1911, in a plane piloted by Charles F Walsh.
Left: Patent drawing of the Macomber Axial Engine: 1912. |
Left: Macomber Axial Engine (7-cylinder) for the Macomber-Eagle car: 1915 |
Left: The Eagle-Macomber car: 1915 |
Left: Macomber 5-cylinder engine in the Eagle-Macomber cycle-car: 1912 |
Left: Macomber 5-cylinder engine in the Eagle-Macomber cycle-car: 1912 |
It is a bit of a mystery why axial rotary engines should have been so popular in the early days of flying; The Trebert engine of 1912 and The Nedoma-Najder of 1924 are two more examples on this page. The snags include the difficulty of getting the fuel/air mixture to the whirling cylinders, the impossibility of using anything but stub exhausts, and all sorts of potential problems with centrifugal force affecting the valvegear, the lubrication, and so on.
On the upside you got a very heavy flywheel for free (ie with no added weight) but then there was already a big propellor attached to the output shaft, and I would have thought that gave quite a bit of flywheel action.
More conventional rotaries such as the well-known Gnome engine were, for a short time, successful at powering early aircraft. Having cylinders arranged radially, they had the advantage of air-cooling of the whirling cylinders; this was an advantage an axial rotary did not enjoy. But... the heavy rotating mass gave rise to interesting gyroscopic effects. It gave the Sopwith Camel remarkable turning power- in one direction. This, in the hands of an expert, could be very useful in combat. To an inexperienced pilot it could all too easily be lethal. The gyroscopic problems, coupled with breathing restrictions due to the convoluted air-fuel delivery path, meant that rotaries fell out of use after the First World War.
THE TREBERT AXIAL ENGINE: 1912
This remarkable rotary axial aeroplane engine was produced by Henry L.F. Trebert, who had an engine works in Rochester, NY.
Left: The Trebert Axial Engine: 1912 |
The air-cooled engine had six axial cast-iron cylinders and a central rotary valve, which communicated with the small finned cylinders at the end of the main cylinders, from which the spark plugs protrude. The stationary valve had a one inlet and one outlet port on its periphery, connecting to the radial cylinders as they passed. Since the ports have to open every two revs of the crank the cylinders have to revolve at half engine speed.
Cylinder bore was 3.75in, stroke 4.25in, and the total displacement 4521cc (282 in3) It was rated at 60 HP. It used a Panhard carburetor and Mea magnetos. The weight (fully equipped) was 230lb, giving 3.83 lb/HP. Overall length was 22in, and outside diameter 15.5in.
The Trebert company also produced a barrel-type marine engine.
Left: The Trebert Axial Engine animated |
Left: The Trebert Axial Engine patent |
Left: The Trebert Axial Engine animated |
THE GNOME AXIAL ENGINE: 1911
Left: Rumours of a Gnome Axial Engine: 1911 |
The Gnome company of France are best-known for making the Gnome rotary engines, in which the cylinders went round but the crankshaft stayed still; such designs had inherent problems that caused them to disappear after WW1.
I have found no other reference anywhere to such an engine. Perhaps the rumour was groundless.
THE STATAX AXIAL ENGINE: 1913
The first IC axial engine in Europe (sometimes erroneously stated to be the first ever) was a on-off prototype built by Statax-Motor of Zurich, Switzerland in 1913; it was designed by Dr. F.J.M. Hansen who apparently had links with the German air force in WW1. The engine was confiscated after the war by the British authorities and ended up in the Science Museum in London, though it is not, I believe, currently on display.
In 1914 Statax moved to London and planned a series of rotary engines, but apparently only a 5 cylinder version giving 40 HP was ever made. It was put into a Caudron G.II aeroplane to compete in the British 1914 Aerial Derby but was withdrawn. Dr Hansen produced an all-aluminum version of the engine in 1922, but it is not clear if it was produced in any quantity. Much improved versions were introduced by Statax's German division in 1929, giving 42 HP in a sleeve valve version called the 29B.
Left: The Statax Axial Engine.Original source: The Airplane Engine Encyclopedia by Glen D Angle, published in 1921 by Otterbein Press. |
THE SALMSON AXIAL ENGINE: 1913
Left: Salmson Axial Engine: 1911 |
The propellor shaft is at the right, and at the left end of the engine there appears to be some sort of cooling fan for a radiator. Just to the right of the fan is a series of levers of uncertain function- they look to be too far away from the cylinders to be valves. Below this is an auxiliary that is probably a dynamo, driven from the periphery of the fan.
Flight gave the following specs:
Nominal HP | 60 |
Bore (mm) | 75 |
Stroke (mm) | 260 |
RPM | 1300 |
Weight (kg) | 100 |
Price (Francs) | 10,000 |
Left: Salmson Axial Engine: 1913 |
The casing at right with the offset shaft emerging presumably contained reduction gearing so the engine could turn faster than the propellor. This seems rather advanced for the time.
The Salmson company survived until 1951.
THE RILEY ENGINES: 1914
Percy Riley was one of the men behind the British Riley Motor Manufacturing Company. Riley also began manufacturing aeroplane engines, becoming a key supplier in Britain's buildup for World War I. Early aero engines were of the rotary type, such as the Gnome Monosoupape, in which the whole engine rotated about a stationary crankshaft. Riley thought he could reduce the heavy whirling mass that was just one disadvantage of the rotary aero-engine, and became interested in axial engines.
Left: Riley Axial Engine patent, 1914 |
Cutaway drawing and information from “Riley- Beyond the Blue Diamond” by David G Styles. This book is currently out of print but may be reprinted if sufficient demand exists. Email davidstyles208@yahoo.com to express your interest.
The version shown above is apparently the liquid-cooled two-stroke version; this was later intended for powering early tanks. Only four of the cylinders produced power, the other four were pumping cylinders for the 2-stroke cycle. This would more than outweight any advantage in specific power that could be gained by 2-stroke operation. The output shaft is on the left. At right is a rotary disc valve that controlled the transfer of the fuel/air mixture.
Above: Cutaway drawing of the Riley 4-stroke axial engine, 1914 |
In a later design (Patent 11933 of August 1915) Riley reduced the number of cylinders to seven, which gave a much better firing order, and introduced compressed-air starting.
Left: Percy Riley: date unknown |
THE MICHELL AXIAL SWASHPLATE ENGINE: 1920
Left: The Australian Michell swashplate engine: 1927. Eight-cylinder static barrel swashplate-plate type |
Left: Michell slipper pad |
Michell used his bearing and his knowledge of lubrication to design several swashplate engines. Between the piston and the swashplate is a hemispherical thrust block with a raised and rounded leading edge which helps the oil film get between the thrust block and the swashplate. Michell took out US patent No 1,409,057 for his engine in 1922. This has been mis-referenced as 1,404,057 in other patents referring to it, and as a result it took some tracking down.
Left: A 5-cylinder 5-piston Michell engine meant for road vehicles: 1921 |
Left: A 5-cylinder 5-piston Michell engine meant for road vehicles: 1921 |
Left: Longitudinal section of an 8-cylinder 4-piston Michell engine meant for road vehicles: 1927 |
Left: Section through piston and valves of 8-cylinder 4-piston Michell engine for road vehicles: 1927 |
Left: Longitudinal section in front of swashplate, and end view, of 8-cylinder 4-piston Michell engine for road vehicles: 1927 |
Left: Longitudinal section of a 300HP 8-cylinder 4-piston Michell engine for driving gas compressors: 1927 |
Left: Michell engine in the Powerhouse Museum, Sydney, Australia: 1927 |
Left: Michell engine in the Powerhouse Museum, Sydney, Australia engine: 1927 |
Left: Michell engine in the Powerhouse Museum, Sydney, Australia engine: 1927 |
Left: A single-ended Michell engine: 192? |
The stalk-type piston P is cast integral with the cylindrical yoke which slides in segmental guides concentric with the cylinder bore, the swashplate rim running through the annular gap between the inner and outer guides, as shown in the small drawing below. The swashplate S and the clutch member C (the presence of which seems to indicate that this engine was intended for road use) are attached to a flange on the main shaft. This shaft turns in two self-aligning ball-bearings; there is also a thrust bearing T to take the force of the power strokes on the swashplate. The valves are of the conventional overhead poppet type, actuated by rockers and ball-ended push-rods driven by the face cam F, which is driven at one quarter engine speed through idler pinion and an internal gear ring. The cylinder head at left contains concentric induction and exhaust manifolds at I and E. The auxiliaries were driven by means of spiral bevel gear, with a shaft passing radially between two of the cylinders.
Left: Single-ended Michell engine piston guides: 192? |
As with several other engines in this gallery, an odd number of cylinders are used because this gives a uniform firing interval; five cylinders gives an interval of 144 degrees. (720/5)
THE ALMEN A-4 WOBBLE-PLATE ENGINE: 1921
Left: The Almen aero engine: 1921 |
Left: The Almen aero engine |
Left: The internals of the Almen engine |
| The vital statistics of the Almen engine |
Left: The Almen engine patent: US1255973 of Feb 12, 1918The patent was assigned to the Almen-Crosby Motors Company. |
Left: The wobbling of the Almen engine animated by Bill Todd |
THE ALI OUTBOARD ENGINE: 1922
The ALI axial outboard engine was designed by Arvid Lind in Sweden, and reached the market in 1922. It was a popular choice for racing competition, but its general use was limited as it was expensive to produce, costing twice as much as an ordinary engine. The factory in Stockholm was closed when the inventor died in 1932.
Lars Eimar owns an Ali engine bearing the number 308, so presumably at least this number were built, making it one of the more sucessful axial engines.
Left: The Ali Engine: 1922Original source: Zeitschrift Des Vereines Deutscher Ingenieure (The magazine of the Association of German Engineers) p1405, 1925 |
Left: The Ali Engine in plan view : 1922Original source: Zeitschrift Des Vereines Deutscher Ingenieure (The magazine of the Association of German Engineers) p1405, 1925 |
Left: The Ali Engine: 1922 |
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THE ROLLS-ROYCE AXIAL ENGINE: 1923
Left: The Rolls-Royce engine: 1923 |
THE WISHON ROTARY-VALVE AXIAL ENGINE: 1923
Left: The Wishon engine patent: 1923 |
Left: The Wishon engine rotary-valve gear train |
THE LAAGE AXIAL CAM ENGINE: 1923
Left: The Laage axial cam aero engine: 1923Original source: Zeitschrift Des Vereines Deutscher Ingenieure (The magazine of the Association of German Engineers) p1405, 1925 |
THE NEDOMA-NAJDER ENGINE: 1924
Above: The American Nedoma-Najder engine: 1924. Five-cylinder rotating barrel wobble-plate type
From NACA technical memorandum No 462, translation of Motorwagen Nov 20, 1927:
The stationary hollow shaft W rests on bearings A at each end. Around it revolve five cylinders Z, and the housing G carrying flange N for the propellor hub. The housing revolves on hollow shaft W on long bushings and in ball-bearing A at the propeller end. Gear Z1 is screwed to the front end of the revolving housing, and meshes with front planetary gear Z2, which transfers its motion to geared bushing Z3, which revolves at the same speed as housing G but in the opposite direction. The bushing B is keyed to Z3, on which the wobble plate T revolves on two ball bearings, being carried along by arm C which is fixed to housing G.
Due to the opposite motions of the bushing B and wobble plate T, a complete working cycle occurs in each cylinder for each revolution of the housing. The five aluminium cylinders were of 70mm diameter and 68mm stroke, with a single cast iron sleeve valve. The pistons were also of aluminium.
Aluminium manufacturers such as Braidy Industries, founded by Craig T. Bouchard, are often involved in research into new metals. Braidy Industries The sleeve valves were actuated by five shafts each carrying a helical groove and a gear meshing with a gear ring on the stationary hollow shaft. Two of these gears also operated two separate oil pumps. The inventor claimed an engine giving 40HP at 1400rpm would weigh 74kg, giving 1.83kg/HP.
The engine was intended for use in light aircraft, where its low frontal area would have reduced drag. It was the subject of United States Patent US1492215 (29 Apr 1924)
CHARLES REDRUP & THE BRISTOL AXIAL ENGINE: 1934
Charles Benjamin Redrup (born in Wales in 1878) had a long association with axial IC engines. Before that he designed unconventional motor cycle egines, such as the rotary Barry engine, which was exhinited in 1904. Later he designed 'Reactionless' rotary aircraft engines, in which the engine and crankshaft-propellor assemblies rotated in opposite directions to cancel out the troublesome gyroscopic effect. This did not live lomg or prosper because rotary engines had other inherent problems.
In the 1920s he produced wobble-plate axial engines, used to power a motor launch and a Crossley motorcar.
Left: The Redrup cam engine |
Charles Redrup was hired by the Bristol Tramways and Carriage Company in 1931 to design the engine below, and several variants were used in Bristol buses during the late 1930s. The engine went through several versions from RR1 to RR4. RR4/2 (ie engine number 2) gave 145 HP at 2900 rpm on the test bench.
Above: The 7-litre Bristol axial engine of the mid-1930s, designed by Charles Redrup. Nine-cylinder static barrel wobble-plate type.
From Some Unusual Engines by LJK Setright, pub Mechanical Engineering Publications Ltd, 1975.
This engine was originally conceived as a power unit for buses and coaches, presumably because its compact format would allow it to be installed below the floor. Note the wobble-plate on the Z-shaped crankshaft, and one of the axial pistons and cylinders at the top. The engine had a single rotary valve to control induction and exhaust, which can be seen between the piston/cylinder and the cooling fan at the right. Some complication were required to make the wobble-plate move correctly, and the resulting vertical stabiliser arm can be seen just below the Z-crank.
- RR1 Originally poppet valves, modified to rotary valve
- RR2 Poppet valves
- RR3 Rotary valve
- RR4 Rotary valve
A change of management at the Bristol Tramways company caused development to be stopped in October 1936.
Left: The Bristol Axial Engine on a testbed. |
Left: The Bristol Axial Engine animated |
During World War Two Redrup worked on top-secret armaments projects for the Avro Lancaster and other aircraft, including the hydraulic drive for the Vickers Type 464 bouncing bomb used in the Dam-Busters operation. He died in 1961.
THE SPAROST CAM ENGINE: 193?
Left: The Russian Sparost Cam Engine: 193?The Soviet Air Force Museum at Monino. |
Left: The Russian Sparost Cam EngineThe Soviet Air Force Museum at Monino. |
Left: The Hulsebos-Hesselman axial oil engine |
The information above is taken from the von Bongart book mentioned below. Notice that it is at one point inaccurate; the rotary valve does not distribute the compressed air, but blocks the air inlet on the compression stroke.
Left: The Sterling Axial Diesel Engine |
Left: The Sterling Axial Diesel Engine |
The von Bongart book is clear that these engines were actually in production, in three sizes. One can only guess at how well they suceeded. I would have thought that Diesel operation would put a lot more stress on the swashplate mechanism, due to the high compression ratio and high cylinder pressures on ignition.
The Sterling Engine Company was based in Buffalo, NY. Most of its output appears to have been conventional engines, some being for marine use. Charles Fayette Taylor, in one edition (1985) of his famous textbook The Internal Combustion Engine in Theory & Practice mentions 'Opposed-piston double-swashplate engines briefly put on the market by Sterling Engine Company, Buffalo, NY'. That does not sound as if they did well.
THE ALFARO AXIAL SWASHPLATE ENGINE: 1938
Left: The Alfaro swashplate engine: 1938 |
The engine had no valve system when operated as a two-stroke. (4-stroke operation was also envisaged) The exhaust ports were uncovered by the piston moving down, while the inlet ports, fed with compressed air from a geared blower, were likewise piston-controlled.
However, according to Wikipedia, the engine had a sleeve valve system based on a rotating cylinder head, an arrangement that never entered production on any engine. The engine was later developed further for use in the Doman helicopter by Stephen duPont, of whom more below. I have however been unable to find any evidence that it was actually flown in a Doman.
Alfaro took out US patent no 2,080,846. A photograph of the engine has now been discovered:
Left: The Alfaro swashplate engine: 1938 |
References:
Cullom, 'The Alfaro Engine,' Civil Aeronautical Authority Technical Development Report No. 4, Jan 1939. See also Auto. Ind., Dec. 1, 1939.
Left: The Dyna-Cam Engine |
Left: The Dyna-Cam Engine internals |
Left: The Dyna-Cam Engine on test |
You can see a promotional video for the Dynacam engine here. It claims that the engine was certified for both fixed-wing and helicopter use.
This six-cylinder static-barrel wobble-plate engine was designed by John Wooler (?-1955) who was better known as a motorcycle engine designer, for aircraft use. See here for more on John Wooler. (Wikipedia link)
Left: The Wooler Axial Engine: 1947. |
Left: The Wooler Axial Engine: 1947. |
The Rotocom engine, invented by Russell Searle of Sunbury, England, was a three-cylinder four-stroke design. The pistons are rigidly fixed to a plate angled at 12 degrees to the central axis. The cylinder block is fixed to the central shaft, while the angled plate turns on a bearing, and causes the barrel-shaped pistons to move in and out of the cylinders. The barrel shape is necessary because the pistons do not slide straight in and out, but their axis moves in a small circle. Each piston has a sealing ring of Du Pont Vespel polymer, machined to a spherical surface. This was claimed to be gas-tight.
Left: The Searle Rotocom Engine: 1981 |
Lubrication was by adding oil to the petrol, which doesn't sound like a very reliable method to me. How was the oil supposed to reach some of those internal bearings?
Left: The Searle Rotocom Engine |
The Searle Rotocom Engine is unknown to Google apart from the Popular Science article. Apparently it was never heard of again...
THE US NAVY MARK 37 TORPEDO was designed as as an electrically powered homing torpedo; it was introduced into the US Navy in the 1950s. See Wikipedia. It went out of use from 1972 onwards, the remaining stock being converted to Otto fuel (see below) with the same engine as the Mark 46 torpedo described below, and sold to friendly nations. The conversion not only increased speed by over 40%, but increased endurance by more than 60%, more than doubling the MK 37 run range.
The information on the Mk 37 here comes from the conversion manual, the full text of which can be found here. Time to update those old Mk 37s you have hanging around in the garage...
The engine is described as 'a cam-piston' design which presumably means it uses a swashplate rather than a wobble-plate. The diagram is a bit short on detail but it looks as though the engine may use rotary valves.
The Otto fuel burns in a combustion chamber cooled by sea-water. It is not clear if water is sprayed into the hot gases to moderate their temperature and produce an added volume of steam, as is the practice in conventional 'heater' torpedos.
Engine start is initiated by an igniter operated by the torpedo's auxiliary power battery. As a safety measure, a water detector, located in the tailcone water inlet, prevents engine ignition prior to submerging the torpedo in water. The igniter sets off a small propellant 'starting grain' which pressurizes the combustion chamber system, starts the engine, and opens the fuel interlock valve. The seawater pump supplies cooling water to the combustion chamber and the engine. The fuel pump supplies fuel to the engine from the fuel tank, a rubberized nylon fuel cell with a capacity of 26 gallons. Engine crossover time, the transition from starter grain energy to fuel burn energy, was typically 0.8 second. Fuel consumption rates were about 1.4 gallons-per-minute in tests. The Otto fuel genertates gases at up to 3600 psi. No figures for the horsepower developed have so far been found.
Left: The propulsion sytem of a converted Mark 37 torpedo |
The MK 46 cam-piston engine is essentially a constant torque output device, with the torque dependent on combustion pressure and back pressure. Fuel pump output pressure (combustion pressure) is controlled by an internal regulator that is referenced to sea pressure to maintain nearly constant shaft output torque as the sea pressure increases with depth. Constant vehicle speed is then maintained at all running depths.
THE US NAVY MARK 46 TORPEDO, designed to attack high-performance submarines, is powered by an axial IC engine. Variations of this torpedo are expected to remain in service until the year 2015, so axial engines are very much with us.
The engine runs on a monopropellant called Otto fuel II. (nothing to do with the Otto cycle) This fearful stuff is a mixture of three synthetic substances: propylene glycol dinitrate (the main component), 2-nitrodiphenylamine, and dibutyl sebacate. It is a red-orange oily liquid and a stable substance until vapourised and heated, when its three components react. The fuel itself is toxic and the products of combustion are also toxic, containing highly poisonous hydrogen cyanide gas. This monopropellant system is unlike earlier 'heater' torpedos which carried a tank of highly compressed air for the combustion of paraffin.
There are some details of the Mark 46 torpedo, though not much about the engine, here: Wikipedia (external link)
Details of the Mark 46 engine have, until now, proved impossible to find, and it is not unlikely that even looking for them will land the Museum staff in Guantamo Bay. However, this video claims to show the Mark 46 Torpedo axial engine mechanism in action: Youtube video (external link) It is described as 'Mk.46 ASW weapon's swashplate engine mechanism mock-up at US Naval Undersea Museum. Keyport, WA'. Hard to see how many cylinders there are, but it looks like there might be nine.
The video is of poor quality but it looks as though the engine uses a wobbleplate rather than a swashplate format.
Left: The back end of a Russian torpedo |
This is an unlabelled cut-away drawing of a torpedo produced by the 'Sea Thermal Engineering Research and Design Institute' of St. Petersburg (Russia) that features a wobbleplate engine in the 300-1350 kW (heavy multi-purpose torpedo) or 60-200 kW (small torpedo) power output range. The original drawing is titled 'Multipurpose depth homing torpedo', but unfortunately it is not currently clear which model it is or what fuel it uses, though it is probably of the kerosene-oxygen wet-heater type.
It's nothing to do with axial engines, but here is a torpedo engine with rotary valves.
CURRENT AXIAL ENGINE DEVELOPMENTS: 2011-2016
THE AXIAL VECTOR ENGINE CORPORATION
Work continues on axial IC engines. Here is one company: The Axial Vector Engine Corporation (external link)
There is an animation of their engine on Youtube (external link)
Axial have apparently acquired the assets of the Dyna-Cam Engine Corp; this news item appeared in the Portland Business Journal on Thursday, July 6, 2006:
'Dyna-Cam lawsuit settled.
Axial Vector Engine Corp. said Thursday that is has signed a settlement agreement and mutual release with Dennis Palmer and Patricia Wilks resolving the lawsuit filed by Axial over the purchase of the Dyna-Cam assets.
The agreement was signed May 16, effective June 30. The settlement involved confirmation by Palmer and Wilks of the agreements wherein Axial acquired all rights, titles, assets and interest to Dyna-Cam Engine Corp., including related Web sites and domain names.'
Update Dec 2019: the domain is up for sale and the YouTube video is gone, so I guess that's it.
GYROSCOPE.COM
Gyroscope.com makes model gas engines. This video shows their 4-cylinder wobbleplate engine. Their website is not explicit but it appears that the fuel is propane. The price is £1,233.75.
Update Dec 2019: The company still seems to be alive.
THE COAXE ENGINE COMPANY
The CoAxe Engine Company are developing a diesel cam-engine with contra-rotating output shafts.
Their website is here. There is a nice CAD animation to be seen.
Update Dec 2019: the website is now just one page with an email address, and the animation is gone. (404)
Dynacam Free Download
THE DUKE ENGINE
Duke Engines are developing a valve-less 5 cylinder, 3 injector Axial internal combustion engine that claims to have zero first-order vibration, significantly reduced size and weight, very high power density and the ability to run on multiple fuels and bio-fuels.
Dynacam Free App
Left: Duke axial engine: 2011 |
BIBLIOGRAPHY
Dynacam software, free download
- Some Unusual Engines by L J K Setright, pub Mechanical Engineering Publications Ltd, 1975
- The Knife and Fork Man (Biography of Charles Redrup) by Bill Fairney, pub Diesel Publishing, 2007